GRP

Glassfibre Reinforced Plastic (GRP) is a composite material or fiber-reinforced plastic made of a plastic reinforced by fine fibers made of glass. Like graphite-reinforced plastic, the composite material is commonly reffered to by the name of its reinforcing fibers (fiberglass). The plastic is most often polyester or vinylester, but other plastics, like epoxy (GRE), are also sometimes used. The glass is mostly in the form of chopped strand mat (CSM) but woven fabrics are also used.

As with many other composite materials (such as reinforced concrete), the two materials act together, each overcoming the deficits of the other, whereas the plastic resins are strong in compressive loading and relatively weak in tensile strength, the glass fibers are very strong in tension but have no strength against compression. By combining the two materials together, GRP becomes a material that resists well both compressive and tensile forces. The two materials may be used uniformly or the glass may be specifically placed in those portions of the structure that will be experience tensile loads.

SONARA GRP WATER TANK

SONARA GROUP.is the leader in korea to manufacture Hot pressed GRP Sectional panel water tank.

All the creatures on earth were born and grown by water which is the natural gift for human being and all sources of life as well.

SONARA GROUP, has taken care the water related business as having the most important value and do our utmost efforts for the improvement of human life through the advanced water storage technologies which featured by excellence in clean and hygienic with non-leakage.

We also have developed various types of water storage technologies which make our life more comfortable with convenience and supplied our products to all over the world. Now SONARA GROUP, is going to get closer to our valuable customers by providing better services with quality products than the other companies have done.

SONARA WATER TANK CHARACTERISTICS

The Special Feature of Hot Pressed GRP Sectional Water Tank

Intensity and Durability

Glass fiber Reinforced Panel is molded under condition of high temperature and pressure to maintain the best endurance. Since using stainless steel for inside structure and HDG steel for outside it shows best performance against corrosion.

Excellent Hygiene

No corrosion from panels and prevent bacteria increasing by isolating outside light.

Watertightness

The joints are sealed with special sealing tape especially developed for water tank.

Heat Insulation and Dewdrops Prevention

The heat insulation panel with 3 layers structured improves heat insulation effect. Protect water from dewdrops and minimizes temperature variation of the stored water.

Dimensional Accuracy

GRP Sectional water tank panels size is changeless from the outside condition so assemble it accurately.

Various Capacity Design

Various sized panels are available in a limited space for the best way. Easy to Assembly and Transporting. GRP Sectional panels make construction time shorter. Standardization panels make easier to move,carry in and transfer.

FIBER GLASS CYLINDRICAL TANKS

  • Absolutely corrosion free
  • Free from growth of bacteria algae
  • UV radiation protected
  • Easy to install & maintain
  • Simple & cost effective
  • Insulated tanks are also available
Capacity
(US Gal)
Length
CM
Diameter
(B)CM
Height
(B)CM
No.of
Pedestals
Mini-Max
Thickness with
suffices
600 200 118 130 2 4
800 210 140 150 2 4-5
1000 235 140 150 2 4-5
1200 230 160 170 2 5-6
1500 240 180 190 2 5-6
2000 300 210 190 2 6-7
2500 295 210 220 2 6-7
3000 340 210 22036-7
4000 450 210 220 4 7-8
5000 570 210 220 5 7-8
6000 680 210 220 6 8-9
7000 780 210 220 7 8-9
8000 880 210 220 8 8-9
9000 980 210 220 9 8-9
10000 1080 210 220 10 10-12

COMPOSITION OF GRP TANK PANELS

PANEL SHAPES AND DIMENSIONS

GRP Sectional water tank

Design Standards

Items Guarenteed Condition
Hydrostatic pressure Water level (Height in Meters) *0.1kgf/ (0.01MPa)
Horizontal Seismic Load Kh=2/3(Load on SONARA GRP Tank itself)
Vertical Seismic Load Kv=1/3(Load on SONARA GRP Tank itself)
Wind Force 255kgf/ (2.55D*103 MPa)
Wind Load 385kgf/ .A(3.85*103 MPa A)
Snow Load Snow Load=60kgf/
Component Materials Vertical Weight 100kgf at a point of 35cm between the fitting and the supporting pole.
Water Temperature Suitable up to 50*C
Dusty Environment Suitable up to 70mg/m3


Panel Physical Properties

Items Unit Physical Properties Test Method
Density kg/m3 1800 ISO1183
Tensil Strengtd MPa 108 ISO3268
Water Absorption Rate % >0.01 ISO62
Impact Strengtd kj/m2 80 ISO179
Co-Efficient Thermal Expansion deg.C 2.1*10-5 ASTM D696
Flexural Strengtd GPa 185 ISO178
Flexural Modules Kcal/mh*C 13 ISO178
Thermal Conductivity None 0.23  
Barcol Hardness % 55 KS M 4811:2005
Glass Fiber Content % 31.4 KS M 4811:2005
Light Transmission None 0 KS M 4811:2005
Toxicity None Nil KS M 4811:2005
Marco Biological Growtd Mpa Nil KS M 4811:2005
Bending Strengtd Gpa 190-200 KS M 4811:2005
Elastic Modules in Band MPa 15.9 KS M 4811:2005
Compression Strength MPa 100 KS M 4811:2003
Liquefaction Test(Turbidness)
Liquefaction
Degree Below 0.1 KS M 4811:2005
Test(Chromaticity) Degree Below 1 KS M 4811:2005
Thermal Expansion Co-Efficient 1*C 0.000016 KS M 4811:2003
Ultra-Violet ray None None  

REINFORCEMENT SYSTEM

Internal Reinforcement System

  • To prevent rust appearance by chlorine Gas, we put bolt-caps on the roof section assembly bolts inner water tank.
  • To prevent white peril or rust through external assembly bolts added bolt-cps of water tank.


No: Name Materials
1. Manhole panel GRP
2. External ladder SS41(HDG)
3. Internal ladder GRP
4. Internal reinforced stay SUS 30*(epoxy coating), or SUS 316
5. Internal bracket SUS 30*(epoxy coating), or SUS 316
6. External reinforced bar SS41(HDG)
7. External bracket SS41(HDG, Fixing cross part)
8. Corner bracket SS41(HDG)
9. Bottom bracke SS41(HDG)
10. Corner frame SS41(HDG)
11. Roof Support pipe PVC or GRP(MN 4.5m height)
12. Base frame SS41 (HDG)
13. Bolts and Nuts Inside SUS304 or 316, Dacro + PVC cap
(Roof Panel)
Outside : Dacrotized Steel + PVC cap
Connection : Rubber cap + Dacro
Size : M10,12,14
14. Sealing Tape PVC From
(Maintain water-proof with flexibility)
15. Water inspection window GRP
16. panel GRP

External Reinforcement System

  • No internal reinforced parts to prevent rusting up to 3mH tank
  • Easy to maintenance and cleaning by internal reinforcement parts optimization over 3.5mH.

No: Name Materials
1. Manhole panel GRP
2. External ladder SS41(HDG)
3. Internal ladder GRP
4. Internal reinforced stay SUS 304(epoxy coating), or SUS 316
5. Internal bracket SUS 304(epoxy coating), or SUS 316
6. External reinforced bar SS41(HDG)
7. External bracket SS41(HDG, Fixing cross part)
8. Corner bracket SS41(HDG)
9. Bottom bracke SS41(HDG)
10. Corner frame SS41(HDG)
11. Roof Support pipe PVC or GRP(MN 4.5m height)
12. Base frame SS41 (HDG)
13. Bolts and Nuts Inside SUS304 or 316, Dacro + PVC cap
(Roof Panel)
Outside : Dacrotized Steel + PVC cap
Connection : Rubber cap + Dacro
Size : M10,12,14
14. Sealing Tape PVC From
(Maintain water-proof with flexibility)
15. Water inspection window GRP
16. panel GRP

HEAT INSULATION

Feature of insulation panels

The heat insulation panel with 3 layer structure improves heat insulation effect. Protects water condensation on the outside of the tank and minimizes temperature variation of the stored water.

GRP panels protect water condensation in the tank and minimizes temperature variation of the stored water to prevent dewdrops phenomenon.

Heat insulation cover with cloth attached inside can keep the heat of water and never off from the cover.so it can maintain its original shape for a long term.

PARTITION TYPE WATER TANK

It is possible to eliminate unusable space, and utilize the maximum space, by installing a partition type tank. Economical and effective for maintenance.

Special Feature

Maximum Capacity Utilization

In the basement or other confined areas, it is possible to eliminate unusable space, and utilize the maximum space, by installing a partition type tank.

Various Usage

If partition type tanks are installed, one section can be used for drinking water, and the other section for service water (EX, fire fighting).

Easy Maintenance

It is convenient for maintenance, because two tanks can be installed as one unit.

Cost Effectiveness

The cost and installation of 1 partition tank is cheaper than 2 individual tanks.

Usage of Partition Type Water Tank

If tanks for two different uses are needed in a confined area or boiler room, a 16 ton partition type tank can be installed to use half for drinking water, and half for service water.
If separate tanks are installed, however, you have to installed two tanks with a maximum of 6 tons, because you need to have 1 meter distance between tanks for maintenance and operating space.

GRP SECTIONAL WATER TANK INSTALLATION AND CAUTION

Installation Scope

Base Concrete Pad :-Customers are requested to make base concrete according to the designed specifications and the strength of the site. Anchor bolts are to be fixed by our agents. The required strength of the base concrete must be at least 180kg/*. The thickness of mortar on the base concrete must not exceed 20mm.

The Extent of Installation Work :- If the customer designates the size of sockets for plumbing, our agents will install the sockets. After the sockets are in place, the plumbing and heat insulation must be done by customers.

Installation Space :-It is recommended to leave a space of 600mm in each direction from the tank for maintenance

Caution

Transportation :-Do not place heavy loads or force on the panels during the transportation. Those parts that are touched with rope or either cargo must be cushioned

Pipe Installation :-Be careful not to put any heavy weight on the pipes that are connected to the fitting. Pipe installation must be started from the water tank side and be careful not to put unbalanced weight on the fitting. Take precautions to avoid fire or other occurrences/accidents while welding.

Maintenance :-f it is not used for a long time, be sure to drain the water from the tank. As the tank is a reservoir of water for consumption by people, regular inspection should be done for safety (more than twice a year).